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:Connect Your Car Lights To Your Trailer Lights The Easy Way |
Posted by: yh08259 - 09-10-2021, 06:23 AM - Forum: My Forum
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Trailer lighting has come a long way. Whether talking about exterior trailer lights, including markers and stop/tail/turn lamps, or interior trailer dome lights, you've made it clear to lighting suppliers you want longer lasting products for your truck fleets. Now you have them.
Last fall, Truck-Lite introduced for the reefer market two LED trailer dome lights whose diodes have a rated life of over 100,000 hr. The first product, the 80250C, is designed with the same dimensions as current fluorescent lamps, making it easy for retrofitting or use as a new product straight from the OE. The white LED uses multi-volt technology, Truck-Lite explains, rated to run between 10 and 30 volts.
LED technology, Truck-Lite points out, is an excellent fit for refrigerated trailers since LEDs work extremely well in cold temperatures. The manufacturer also states it has given the LED dome light a low profile design so drivers loading/unloading the trailer won't have a problem with insufficient overhead clearance.
The company says another advantage of the LED design is its “instant-on” technology. As soon as the operator turns the switch on, the LED is on and as bright as it will get, according to Truck-Lite, meaning the driver doesn't have to wait for the dome LED RV lights to warm up before unloading cargo.
The second product from Truck-Lite is the LED truck trailer light. It has all the benefits of the first dome lamp, but offers fleets flexibility in where they can mount it inside the trailer. The strip lamp has a low-profile design and comes in 2- and 4-ft. lengths that can be mounted in the upper corner at a 45-deg. angle or surface-mounted flat against the ceiling.
Late last summer the company launched another product called Permalogic, which is designed to control the trailer's dome light, such as LED marine lights. According to Phillips, fleets can save on energy and voltage by having these lamps switched off when the trailer is moving down the road. They can also prevent overheating of the lights and subsequent problems from that.
Since the dome lights run off the same blue wire as the ABS, Phillips reports that Permalogic can also avoid service problems in a panic situation by making sure there's enough power reserve to activate the ABS when needed. The controller unit in Permalogic shuts the lights off automatically if voltage gets too low, or at pre-determined elapsed time intervals, Phillips explains.
And as an added safety feature should a driver forget to turn the LED truck stop tail lights off after loading or unloading the trailer, Permalogic will turn them off for him/her the first time the driver steps on the truck brakes. Permalogic works with Permalite and competitive makes fluorescent and LED dome lights.
Phillips says its next step will be to develop a whole system — through the use of newer electronic technology in lighting products, including LED side marker clearance lights — capable of conserving the most power so fleets can run LED combination lights and other accessories longer without having to recharge the batteries.
[b]Connect Your Car Lights, such as LED license plate lights, To Your Trailer Lights The Easy Way[/b]
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Different kinds of industrial used belts |
Posted by: yh08259 - 09-10-2021, 06:13 AM - Forum: My Forum
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Conveyor Belt System Speed/Rated Speed
Belt conveyors are typically rated in terms of belt speed in ft/min. while powered roller conveyors described the linear velocity in similar units to a package, carton, etc. moving over the powered rollers. Rated speed applies to apron/slat conveyors and drag/chain/tow conveyors as well.
Belt Conveyors are material handling systems that use continuous belts to convey products or material. The belt is extended in an endless loop between two end-pulleys. Usually, one or both ends have a roll underneath. The conveyor belting is supported by either a metal slider pan for light loads where no friction would be applied to the belt to cause drag or on rollers. Power is provided by motors that use either variable or constant speed reduction gears.
The belts themselves can be made from numerous materials, which should correspond to the conditions under which the belt will be operating. Common conveyor belting materials include rubber, plastic, leather, fabric, and metal. Transporting a heavier load means a thicker and stronger construction of conveyor belting material is required. Belt conveyors are typically powered and can be operated at various speeds depending on the throughput required. The conveyors can be operated horizontally or can be inclined as well. Belt conveyors can be troughed for bulk or large materials.
A rubber v-belt is a flexible machine element used to transmit power between a set of grooved pulleys or sheaves. They are characterized as belts having a trapezium cross-section. V-belts are the most widely used belt drives since their geometry causes them to wedge tightly into the groove as the tension is increased. As the belt wedges into the groove, friction between the surface of the belt is increased, allowing high torques to be transmitted. The increased friction minimizes the loss of power through slippage.
Before going deeper into v-belts, it is important to know an overview of belt drives. Belt drives are machine elements that are used to transmit power between two or more rotating shafts, usually with parallel axes of rotation. The belts are looped over pulleys attached to the driver and follower shafts. These pulleys are placed at a certain distance to create an initial tension on the belt. When in operation, the friction causes the belt to grip onto the pulley. The rotation of the driver pulley increases the tension on one side of the belt creating a tight side. This tight side applies a tangential force to the follower pulley. Torque is then applied to the driven shaft. Opposite the tight side is the slack side where the belt experiences less tension.
There are many types of belt drives used today., such as agricultural harvester V belts, The earliest type of belt drive uses a flat belt made from leather or fabric. Flat belts operate satisfactorily in low-power applications such as farm equipment, mining, and logging. At higher loads and speeds, they tend to slip on the surface of the pulleys and climb out of the pulley. Another early type of belt drive is a rope drive made from cotton or hemp. Rope drives are used on two pulleys with a V-shaped groove. This solved the problem of climbing out of the pulley enabling belt drives to be used over large distances. Later, this was developed into round beltswhich are made from elastomeric materials such as rubber, nylon, or urethane. The development of these elastomeric materials also brought the progress of belt drive technology. Belts such as v-belts, ribbed belts, multi-groove belts, and timing beltswere made to solve the problems of previous belt drives.
[b]Understanding All the Automotive Belts in Your Car[/b]
Your car’s engine has a number of mechanical parts attached to it that perform essential functions like delivering power (the alternator), cooling your engine (the water pump), helping you to drive more easily (the power steering pump) and keeping you comfortable (the air conditioner compressor). Without a drive belt, none of these parts would work.
The purpose of drive belts is to deliver power between different engine components. They work by means of friction between the belt and pulley, which is why loose belts can cause various components to work poorly, or not at all.
That’s a very basic overview of car belts, and by no means all-inclusive. Let’s talk in a bit more detail about different types of belts and how they work in your car.
Some vehicles have multiple belts, called v-belts, including motorcycle belts, that come off the crankshaft of the engine to drive the alternator, the air conditioning compressor, the power steering pump and the water pump. In older vehicles, v-belts were the standard.
Timing belts
[b]Symptoms, causes, and effects of failed or failing drive belts[/b]
V-belts: If a v-belt is failing, it will squeak, and accessories may not work properly. If it fails, the accessories that it powers will stop working. Causes can include ordinary wear or fluid contamination. Belts are also widely used in other electronics, like lawn mower belts.
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How prefab houses work? |
Posted by: yh08259 - 09-10-2021, 06:06 AM - Forum: My Forum
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With historic wildfires sweeping the West Coast and burning over 3.2 million acres in California alone, it is clear in 2020 that the climate change emergency is upon us. Dvele Cofounder and CEO Kurt Goodjohn's purpose is to create a new generation of ultra-energy-efficient, self-powered prefabricated homes that will inspire society’s transition to a clean energy future. The company not only manufactures the prefab container houses, but also has designed technology to ensure that the homes can be reproduced consistently and affordably at scale.
All Dvele prefab homes are completely self-powered by solar energy, thus addressing climate change and eliminating dependency on the power grid. The homes utilize advanced materials and assembly techniques in order to ensure that they require 84% less energy per square foot than a traditionally-built home. With such efficiency, Dvele homes are capable of utilizing the solar array and battery backup system to make them fully grid-independent and insulated from the inconveniences and safety risks associated with long-term power outages, not to mention significant financial savings.
[b]Prefab house[/b][b] construction[/b]
Prefab houses are constructed from the inside out. They are manufactured in the following order in a couple of days or less, with inspections following each step (the process can take longer if the buyer has customized the home):To further stoke the flames of interest, Dwell magazine held a modern prefab invitational in 2003 to create an economical flat pack container house that could be mass-produced. Allison Arieff, the former editor of Dwell, had written the 2002 book Prefab, which profiled modern prefab prototypes. Nathan Wieler and Ingrid Tung contacted Arieff with the hopes of obtaining more information about how to build a modern prefab home. Instead, Arieff asked the couple if they'd be interested in using their land in Pittsboro, N.C., as the site for a design competition. With an initial construction budget of $200,000, the couple agreed and soon was helping the magazine create the criteria for the home and judging designs [source: Boston Globe].While some prefabs qualify as "traditional homes" to mortgage companies because they use some of the methods of stick-built homes, others do not. But many new modern prefabs are being introduced to home-builders, with shipping container room included. The Swedish company, IKEA, introduced its modern prefab home, the BoKlok, to the European market. In 2006, the Walker Art Museum presented an exhibit around modern prefab, "Some Assembly Required: Contemporary Prefabricated Houses." And as the market demands more environment- and wallet-friendly housing choices, the modern prefab market should continue to grow in the scope of its offerings.
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4 Amazing Health Benefits of Sunflower Seeds |
Posted by: yh08259 - 09-10-2021, 06:01 AM - Forum: My Forum
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Sunflower seeds may conjure up memories of baseball games growing up, but they are actually a much more wholesome food than the hot dogs and other foods that may also remind you of ballpark fare. Adding sunflower seeds to your diet could do wonders for your skin, heart, immunity and overall health. Read below to find out four good reasons to start adding them to your favorite snacks for a serious health boost.
Sunflower Seeds Nutrition
The following nutritional information is for a one-ounce serving of dry roasted sunflower seeds, without salt:
Calories: 165
Sunflower seeds are also almost negligent in sodium on their own, but many packaged sunflower seed products are loaded with salt—one popular brand packs 79% of your daily sodium limit per serving! It's important to be mindful of the nutrition label whenever you're stocking up on sunflower seeds to use for snacking or in a recipe.
Sunflower Seeds Boast Anti-Inflammatory Benefits
You don't just have to eat the trendy seeds—like chia and hemp—to reap the anti-inflammatory benefits they have to offer. A study out of Columbia University found consuming sunflower and other seeds, like roasted shine skin pumpkin seeds, five or more times per week to be associated with lower levels of inflammation—which the authors of the study may be why consumption of them is also related to a reduced risk for several chronic diseases.
Sunflower Seeds Boost Your Heart Health
Unlike saturated fat, moderate unsaturated fat consumption has actually shown to improve one's heart health. A study out of Harvard University found increased seed consumption—sunflower seeds included—to be associated with a lower risk for cardiovascular disease, as well as CVD risk factors, such as high cholesterol and blood pressure. Making the effort to consume more heart-healthy fats, like the mono- and polyunsaturated fats found in sunflower seeds and sunflower seed kernels, can make a huge impact on your heart health (learn more about the best and worst foods to eat for heart health).
Sunflower Seeds Help to Prevent and Fight Sickness
Whether you're hoping to have a baby, are pregnant or are just trying to follow a well-balanced diet, sunflower seeds have a lot to offer. These seeds are a good source of zinc and folate, while being an excellent source of vitamin E. Vitamin E is essential for prenatal health, as it helps the fetus develop and use red blood cells and muscles. Folate supports the placenta and helps prevent spina bifida, while zinc helps produce insulin and enzymes.
Vitamin E is also a key nutrient for achieving that pregnancy glow. , which is abundant in walnuts. You've likely purchased a skincare product that touts having vitamin E in it, as it fights against UV damage and nourishes your largest organ. Sunflower seeds pack more than one-third of your daily needs.
Shine skin pumpkin seeds may be tiny, but they are densely packed with useful nutrients and nutraceuticals such as amino acids, phytosterols, unsaturated fatty acids, phenolic compounds, tocopherols, cucurbitacins and valuable minerals. All these bioactive compounds are important to a healthy life and well-being. The purpose of this review is to merge the evidence-based information on the potential use pumpkin seeds as a functional food ingredient and associated biological mechanisms, collected from electronic databases (ScienceDirect, ResearchGate, PubMed, Scopus and Google Scholar) up to January 2020. Bioactive compounds in pumpkin seeds exhibit promising activities such as anthelmintic, antidiabetic, antidepressant, antioxidant, antitumor and cytoprotective. Furthermore, these bioactives carry potential in ameliorating microbiological infections, hepatic and prostate disorders. As evidenced from literature, pumpkin seeds, like roasted almond kernel, show potential to be used as both a traditional and functional food ingredient provided further animal and clinical investigations are carried out to establish the respective molecular mechanisms and safety profile.
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What is an efficient carburetor design and other machinery parts |
Posted by: yh08259 - 09-10-2021, 05:56 AM - Forum: My Forum
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A carburetor is a mechanical device that mixes a certain percentage of gasoline with air under the action of a vacuum generated by engine operation. As a precise mechanical device, the carburetor uses the kinetic energy of the inhaled air flow to atomize the gasoline. Its important role for the engine can be called the heart of the engine. Its complete device should include starting device, idling device, medium load device, full load device, acceleration device. The carburetor will automatically proportion the corresponding concentration and output the corresponding amount of mixture according to the different working conditions of the engine. In order to make the mixture more uniform, the carburetor also has the effect of atomizing the fuel for the normal operation of the machine.
The clutch assembly is located in the flywheel housing between the engine and the gearbox. The clutch assembly is fixed on the rear plane of the flywheel with screws. The output shaft of the clutch is the input shaft of the gearbox. When the car is running, the driver can step on or release the clutch pedal as needed to temporarily separate and gradually engage the engine and the gearbox, so as to cut off or transmit the power input from the engine to the transmission. Clutch is a common component in mechanical transmission, which can separate or engage the transmission system at any time. Its basic requirements are: smooth joining, rapid and thorough separation; convenient adjustment and repair; small outline size; small quality; good wear resistance and sufficient heat dissipation capacity; convenient operation and labor saving. Commonly used are divided into jaw type and there are two types of friction.
Caliper disc brake is a type of disc brake. Its rotating element is a metal disc that works on the end face, called a brake disc. The fixed element is a brake block composed of a friction block with a small working area and its metal back plate. There are 2 to 4 in each brake. These brake blocks and their actuating devices are installed on both sides of the brake disc. In the clamp-shaped bracket, it is collectively called a brake caliper. The brake disc and the brake caliper together constitute a caliper disc brake.
Muffler means that for airflow pipes that have noise transmission at the same time, you can use pipes and elbows with sound-absorbing linings, or use noise-reducing devices such as pipes with sudden changes in cross-sectional area and other discontinuous acoustic impedance to attenuate or reduce the noise in the pipe. Reflect back. The former is called a resistive muffler, and the latter is called a resistive muffler. There are also impedance composite mufflers.
Starter and igniter coil are the lighting devices of fluorescent lamps. It is composed of a neon bulb and a small capacitor equipped with a fixed static contact piece and a moving contact piece made of a hot bimetallic piece. Connected to the starting circuit of the fluorescent lamp. A device installed in the gas discharge light source circuit to start and ignite the discharge lamp, also known as a trigger.
Durability is very important for current diesel engines. Diesel engine parts manufacturers are trying to make the engines live as long as possible before overhaul. The time to overhaul for an engine is usually dictated by high oil consumption or blowby. Therefore, it is necessary to understand how wear affects the cylinder kit dynamics, oil consumption, and blowby in an engine. This paper explores the effect of power cylinder component (rings and cylinder bore) wear by using a cylinder kit dynamics model. The model predicts how wear will affect ring motion, inter-ring gas pressure, blowby, etc. The parameters studied were: liner wear, ring face wear, and ring side wear. Two different engines were modeled. The characteristics of these two engines are very different. As a result, the effects of wear are different and the corresponding durability will be different. This illustrates the need to model each individual type of engine separately. The modeling shows that top ring face wear is very significant for maintaining good oil and blowby control. Liner wear is important, but does not have as large an effect as ring wear. The effects of side wear are significant for these two cases.
The design of an engine carburetor is traditionally based on a mechanical device that uses a shutter to control the amount of fuel intake. The fuel is mixed with air to form fuel mixture that is burnt in engine cylinders. This approach has several inherent issues. First, the shutter opening is controlled by creating a vacuum that results in required amount of fuel injected into carburetor chamber. As the speed of a vehicle increases by pressing accelerator, more fuel is required in the carburetor chamber. The rate of increase in fuel cannot be accurately calculated by a mechanical device. Second, the amount of air intake results in an imbalance in fuel mixture ratio. Third, the carburetor's efficiency degrades with age, resulting poor fuel efficiency. This paper proposes EFI for small vehicles. A test case was developed for a two-wheel motor-bike by using an ARDUINO board. The proposed solution was implemented in the engine of motor-bike with minor changes in the carburetor. The cost was quite comparable with mechanical carburetor, and the results were quite promising.
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Understanding Auto Parts |
Posted by: yh08259 - 09-10-2021, 05:51 AM - Forum: My Forum
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The basic idea of a car is pretty simple — turn wheels to pull you down the road. But, as illustrated by the hundreds of individual auto parts for sale at your local Pep Boys, AutoZone or Napa Auto Parts, it actually takes a lot of machinery to make cars work.
Ever wonder what the difference is between a gasoline engine and a diesel engine? Diesels are more efficient and cheaper to run than gasoline engines. Instead of using carburetion or port fuel injection, diesel engines use direct fuel injection. Find out what else makes diesel engines different! A turbocharger is actually an air compressor that compresses air to increase the air intake with turbocharger assy. It uses the inertial impulse of the exhaust gas from the engine to push the turbine inside the turbine chamber
How Hemi Engines Work
The HEMI engine has an awesome design and great performance, and it's pretty unique in operation. With the revitalization of the HEMI in the 2003 Dodge trucks, industry and consumer attention is once again on this interesting configuration. Check out how the HEMI works and see what makes it different from the typical engine design.
How Rotary Engine blocks Work
The automobile transmission system is composed of a series of crankshaft, flywheel, clutch, transmission, drive shaft, drive axle, etc. with elasticity and rotational inertia. The power is outputted by the engine and transmitted to the drive wheels through the clutch, transmission after the torque increase and change, drive shaft, main reducer, differential and half shaft.
How Camshafts Work
Overhal gaskets are parts used for sealing in automobiles, mainly made of elastomers
Since the invention of the internal combustion engine, automotive engineers, speed junkies and race car designers have been searching for ways to boost its power. One way is by installing a supercharger, which forces more air into the combustion chamber. Learn how superchargers can make an engine more efficient.
How Turbochargers Work
When people talk about race cars, or high-performance sports cars, the topic of turbochargers almost always comes up. Turbochargers use some very cool technology to make an engine more powerful, but the concept is really quite simple. Find out how turbos increase the speed. The engine repair kit is very necessary.
How Fuel Injection Systems Work
How Manual Transmissions Work
The cylinder head is mounted on top of the cylinder block, sealing the cylinder from above and forming the combustion chamber. It is often in contact with high temperature and high pressure gas, so bear a large thermal and mechanical load.
Braking System (including braking pads and braking shoe)
In the cylinder block of the car engine, there are several waterways for cooling water circulation, and placed in the front of the car radiator (commonly known as the water tank) through the water pipe connected to form a large water circulation system, the upper outlet of the engine, equipped with a water pump, driven by the fan belt, the engine block waterway hot water pump out, the cold water pumped into.
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Understanding Compressors |
Posted by: yh08259 - 09-10-2021, 05:40 AM - Forum: My Forum
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Compressors are mechanical devices used to increase pressure in a variety of compressible fluids, or gases, the most common of these being air. Compressors are used throughout industry to provide shop or instrument air; to power air tools, paint sprayers, and abrasive blast equipment; to phase shift refrigerants for air conditioning and refrigeration; to propel gas through pipelines; etc. As with pumps, compressors are divided into centrifugal (or dynamic or kinetic) and positive-displacement types; but where pumps are predominately represented by centrifugal varieties, compressors are more often of the positive- displacement type. They can range in size from the fits-in-a-glovebox unit that inflates tires to the giant reciprocating or turbocompressor machines found in pipeline service. Positive-displacement compressors can be further broken out into reciprocating types, where the piston style predominates, and rotary types such as the helical screw and rotary vane.
Due to the nature of the compressor designs, a market also exists for the rebuilding of air compressors, and reconditioned air compressors may be available as an option over a newly purchased compressor, including special process gas compressors.
Piston Compressors
Diaphragm Compressors
A somewhat specialized reciprocating design, the diaphragm compressor uses a motor-mounted concentric that oscillates a flexible disc which alternately expands and contracts the volume of the compression chamber. Much like a diaphragm pump, the drive is sealed from the process fluid by the flexible disc, and thus there is no possibility of lubricant coming into contact with any gas. Diaphragm air compressors with spare parts are relatively low capacity machines that have applications where very clean air is required, as in many laboratory and medical settings.
Helical Screw Compressors
Helical-screw compressors are rotary compressor machines known for their capacity to operate on 100% duty cycle, making them good choices for trailerable applications such as construction or road building. Using geared, meshing male and female rotors, these units pull gas in at the drive end, compress it as the rotors form a cell and the gas travels their length axially, and discharge the compressed gas through a discharge port on the non-drive end of the compressor casing. The rotary screw compressor action makes it quieter than a reciprocating compressor owing to reduced vibration. Another advantage of the screw compressor over piston types is the discharge air is free of pulsations. These units can be oil- or water- lubricated, or they can be designed to make oil-free air. These designs can meet the demands of critical oil-free service.
Axial Compressors
The axial Low-Pressure Water Lubricating Oil-free Compressor achieves the highest volumes of delivered air, ranging from 8000 to 13 million cfm in industrial machines. Jet engines use compressors of this kind to produce volumes over an even wider range. To a greater extent than centrifugal compressors, axial compressors tend toward multi-stage designs, owing to their relatively low compression ratios. As with centrifugal units, axial compressors increase pressure by first increasing the velocity of the gas. Axial compressors then slow the gas down by passing it through curved, fixed blades, which increases its pressure.
In selecting air compressors for general shop use, the choice will generally come down to a piston compressor or a helical-screw compressor. Piston compressors tend to be less expensive than screw compressors, require less sophisticated maintenance, and hold up well under dirty operating conditions. They are much noisier than screw compressors, however, and are more susceptible to passing oil into the compressed air supply, a phenomenon known as “carryover.” Because piston compressors generate a great deal of heat in operation, they have to be sized according to a duty cycle—a rule of thumb prescribes 25% rest and 75% run. Radial-screw Variable Frequency Water Lubricating Oil-Free Screw Compressor can run 100% of the time and almost prefer it. A potential problem with screw compressors, though, is that oversizing one with the idea of growing into its capacity can lead to trouble as they are not particularly suited to frequent starting and stopping. Close tolerance between rotors means that compressor needs to remain at operating temperature to achieve effective compression. Sizing one takes a little more attention to air usage; a piston compressor may be oversized without similar worries.
An autobody shop which uses air constantly for painting might find a radial-screw compressor with its lower carryover rate and desire to run continuously an asset; a general auto-repair business with more infrequent air use and low concern for the cleanliness of the supplied air might be better served with a piston compressor.
Regardless of the compressor type, compressed air is usually cooled, dried, and filtered before it is distributed through pipes. Specifiers of plant-air systems will need to select these components based on the size of the system they design. In addition, they will need to consider installing filter-regulator-lubricators at the supply drops.
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Basics of acid dyes, disperse dyes, and reactive dyes. |
Posted by: yh08259 - 09-10-2021, 05:33 AM - Forum: My Forum
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Acid dyes with improved light fastness have become important particularly in connection with the usage of acid dyes in information recording systems. The inferior light fastness may be due to several reasons. Auto oxidation reaction of dyes is generally considered to occur on exposure to ultraviolet (UV) radiation and prevented by the addition of UV absorbers or antioxidants such as hindered phenols or naphthylamines. In recent years as an approach to the photostabilisation of dyes attempts have been made to prepare dyes with built-in photostabilising moiety.
Acid dyes, named for their application under acid conditions, are reasonably easy to apply, have a wide range of colours and, depending on dye selection, can have good colour fastness properties. The dyes are divided into three categories according to their levelling and fastness properties, namely levelling, milling and super milling dyes.
Levelling, or equalising, acid dyes have good levelling properties and are applied from a bath containing sulphuric acid to achieve exhaustion. Because of the ease of migration of dye molecules into and out of the fibre, equalising acid dyes have poor fastness to washing, and are normally used for pale, bright shades where fastness is not paramount.
Milling acid dyes have a greater substantivity for the fibre than levelling dyes, and therefore have poorer levelling properties. These dyes have better fastness properties than levelling acid dyes, and have reasonable wet fastness, particularly if alkaline milling is to take place in a subsequent process.
Super milling acid, or neutral dyeing, dyes are applied in a similar way to milling acid dyes, except that greater control over the strike rate of the dye is exercised. Super milling dyes give very good fastness and, with an appropriate after-treatment, can satisfy requirements for shades of medium depth, especially where reasonable brightness is needed.
Thus there are considerablef differences in the properties and application methods within the whole range of acid dyes. The dyer must take care to ensure that the dyes chosen in combination are from the same group and have very similar properties.
Disperse dyes are characterised by the absence of solubilising groups and low molecular weight. From a chemical point of view more than 50% of disperse dyes are simple azo compounds, about 25% are anthraquinones and the rest are methine, nitro or naphthoquinone dyes. Disperse dyes are used mainly for polyester, but also for cellulose acetate and triacetate, polyamide and acrylic fibres. Disperse dyes are supplied as powder and liquid products. Powder dyes contain 40–60% of dispersing agents, while in liquid formulations the content of these substances is in the range of 10–30%. Formaldehyde condensation products and lignin sulphonates are widely used for this purpose. The following chemicals and auxiliaries are used for dyeing with disperse dyes;
Reactive dye introduced on 1956 and for the first time dyeing became possible by direct chemical linkage between dye and fiber (Shenai, 1993). But all classes of reactive dye do not react in the same manner. So the group of dyes used for a ternary shade should have compatibility among themselves. Importantly, reactive dyes in a mixture should all exhaust and react with the fiber at about the same rate so that the shade builds up accurately. Dyes which are from different ranges, with different reactive groups, should not be used together because of their different dyeing character and reactivity.But factually all the reactive dyes do not have the same range of substantivity and reactivity, and intermediates are usually used. Reactivity is compulsory for these dyes but higher reactivity of a dye can spoil the dyeing due to hydrolysis. So the compatibility of the dyes used for ternary shades should be analyzed carefully to make the maximum utilization of each dyestuff especially when the reactive groups in them are different.
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What is injection molding? |
Posted by: yh08259 - 09-10-2021, 05:27 AM - Forum: My Forum
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Precision injection molding of high performance components requires primary error sources affected the molded component to be identified and isolated such that these errors can be reduced if needed. To systematically isolate and quantify the contribution of misalignment, thermal variation and component warpage to the accumulated error observed on the component, a methodology is presented and tested around an existing mold which produced parts with high dimensional variability. The mold featured two concentric guide pillars on opposite sides of the parting plane and rectangular centering block elements at three locations. Mold displacements at the parting plane were measured through the incorporation of three eddy-current linear displacement sensors. Thermal error sensitivity was investigated using FEM simulations such that the induced variability from thermal expansion and filling phase was identified and quantified. Finally, molded component warpage was isolated and quantified, again by the means of FEM simulation. The results were confirmed by using the mold on two injection molding machines to produce an array of parts whose key dimensions were measured.
Micro/nanostructured components play an important role in micro-optics and optical engineering, tribology and surface engineering, and biological and biomedical engineering, among other fields. Precision glass molding technology is the most efficient method of manufacturing micro/nanostructured glass components, the premise of which is meld manufacturing with complementary micro/nanostructures. Numerous mold manufacturing methods have been developed to fabricate extremely small and high-quality micro/nanostructures to satisfy the demands of functional micro/nanostructured glass components for various applications. Moreover, the service performance of the mold should also be carefully considered. This paper reviews a variety of technologies for manufacturing micro/nanostructured molds. The authors begin with an introduction of the extreme requirements of mold materials. The following section provides a detailed survey of the existing micro/nanostructured automotive mold components manufacturing techniques and their corresponding mold materials, including fixtures and mechanical parts methods. This paper concludes with a detailed discussion of the authors recent research on nickel-phosphorus (Ni-P) mold manufacturing and its service performance.
[b]What is injection molding?[/b]
Injection molding is a manufacturing process which is commonly used to create plastic components.
Its ability to produce thousands of complex parts quickly makes it the perfect process for the mass production of plastic components. Essentially, the process involves the injection of plastic at high speed and pressure into a precision mechanical gear parts, which is clamped under pressure and cooled to form the final part.
By melting thermoplastic and injecting it into an aluminium mold at high speed and pressure, manufacturers can create multiple complex parts at once. When the parameters of the process are controlled correctly, there’s also little need for finishing and processing the manufactured part, making it more cost effective and efficient.
Although it’s one of the oldest manufacturing processes around, its speed and cost-efficiency is what continues to make it a popular choice with worldwide manufacturers. Today’s injection molding machines are fast, accurate and produce consistently high-quality components at scale.
How does injection molding work?
Although the process may seem simple, there are many elements involved which can alter and ruin the overall quality of the plastic component produced. In order to make a high-quality part, experienced manufacturers select the right thermoplastic (the material used to create the part), connector mold parts (which shapes the part), temperature and injection pressures to ensure the final part meets customer requirements.
To make sure no damage is done to the final components, it’s important that the manufacturer monitors the injection pressure of the plastic and that they have the expertise to maintain and use the molds and tools correctly.
This ensures they are creating high-quality and consistent parts from their injection molding process, like packaging mold components.
Step 4: Forming the part
When the tool cavity is mostly full of liquid, a holding phase begins. This is where the part in held under high pressure so it can start to take its final form.
After a set holding time, the screw will screw back to its set point. This happens at the same time as the cooling phase of the cycle, which allows the thermoplastic to set in its final form.
Once the set cooling time has passed, the mold opens and ejector pins or plates push the new part out of the tool, and there are also custom mold components. These fall on to a conveyor belt ready to be finished and packed.
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Posted by: Benedict Haywood - 09-10-2021, 03:54 AM - Forum: My Forum
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