02-18-2022, 01:54 AM
The Punching Mold is an accessory corresponding to the punching machine. The workpiece is plastically deformed under the combined effect of the punching machine and the resistance of the die to complete the processing process. The punching die is an essential part of the punching process. The accuracy of the punching die is largely determined by the accuracy of the workpiece machining.The determining factors in the cost of your Drawing Mould are a combination of the part size, complexity, material, and anticipated quantities. For instance, if you wanted 1,000 washers per year, we would recommend a single cavity mold, meaning it makes one washer per machine cycle. In that case, the mold would probably be $1,000-2,000.
However, needing 100,000 Xbox controllers every month is a different story. For this requirement, we would build a 12 cavity hardened “family” mold which would make four Fronts, four Backs, and four Button Trees every cycle. Of course, this type of mold comes with a cost. You’d better have $60-$80,000 or more to invest!
These examples are extreme, but they illustrate the range of costs to anticipate. Your particular part will most likely fall somewhere in between that. At Rex Plastics, our molds average around $12,000.
How to use a punching mold?
The Forming Mould is the technological equipment installed on the press for the production of punched parts. It consists of two parts, upper and lower, which cooperate with each other. A convex die is a convex working part that directly forms a punching part in a die, that is, a part
two or more stations, and the material is fed into a station one by one with the stroke of the press so that the punched parts are gradually formed.
The punch side blade is a punch die that cuts out the feeding positioning notch on the side of the strip (belt, roll). The side pressure plate is a plate-shaped part that applies pressure to one side of the strip (tape, roll) material through spring, and urges the other side to be close to the material guide plate. The ejector is a rod-shaped part that ejects the work (sequence) or sequence material directly or indirectly. The top plate is a plate-like part that moves in the die or module, and directly or indirectly ejects the work (sequence) or waste materials in an upward motion. The ring gear is a ring-shaped tooth-shaped protrusion on the fine Punching Hole Mould or mold plate with teeth, and it is a partial structure of the punching mold or mold plate instead of a separate part. The limit sleeve is a tubular part used to limit the minimum closing height of the die and is generally sleeved outside the guidepost. The limiting post is a cylindrical part that limits the minimum closing height of the die. Locating pins (plates) are parts that ensure that the process parts have a constant position in the mold. They are called positioning pins or positioning plates because of their different shapes.
We all know that the material that we want to bend on the sheet metal Bending Mould is in compliance with the standard, and we need to have a certain control over the size of the bending, so do you know how to grasp the size of the bending? The main thing is to bend. The following article will give you a detailed introduction. In addition to the bending angle, the mold is also very important. As long as there is no problem with the use of the mold, the bending angle will be no problem. Do you know how the mold should be adjusted? Mainly about the adjustment of the machine, the adjustment of the slider stroke, and the stroke Module adjustment, gap adjustment and angle adjustment.
However, needing 100,000 Xbox controllers every month is a different story. For this requirement, we would build a 12 cavity hardened “family” mold which would make four Fronts, four Backs, and four Button Trees every cycle. Of course, this type of mold comes with a cost. You’d better have $60-$80,000 or more to invest!
These examples are extreme, but they illustrate the range of costs to anticipate. Your particular part will most likely fall somewhere in between that. At Rex Plastics, our molds average around $12,000.
How to use a punching mold?
The Forming Mould is the technological equipment installed on the press for the production of punched parts. It consists of two parts, upper and lower, which cooperate with each other. A convex die is a convex working part that directly forms a punching part in a die, that is, a part
two or more stations, and the material is fed into a station one by one with the stroke of the press so that the punched parts are gradually formed.
The punch side blade is a punch die that cuts out the feeding positioning notch on the side of the strip (belt, roll). The side pressure plate is a plate-shaped part that applies pressure to one side of the strip (tape, roll) material through spring, and urges the other side to be close to the material guide plate. The ejector is a rod-shaped part that ejects the work (sequence) or sequence material directly or indirectly. The top plate is a plate-like part that moves in the die or module, and directly or indirectly ejects the work (sequence) or waste materials in an upward motion. The ring gear is a ring-shaped tooth-shaped protrusion on the fine Punching Hole Mould or mold plate with teeth, and it is a partial structure of the punching mold or mold plate instead of a separate part. The limit sleeve is a tubular part used to limit the minimum closing height of the die and is generally sleeved outside the guidepost. The limiting post is a cylindrical part that limits the minimum closing height of the die. Locating pins (plates) are parts that ensure that the process parts have a constant position in the mold. They are called positioning pins or positioning plates because of their different shapes.
We all know that the material that we want to bend on the sheet metal Bending Mould is in compliance with the standard, and we need to have a certain control over the size of the bending, so do you know how to grasp the size of the bending? The main thing is to bend. The following article will give you a detailed introduction. In addition to the bending angle, the mold is also very important. As long as there is no problem with the use of the mold, the bending angle will be no problem. Do you know how the mold should be adjusted? Mainly about the adjustment of the machine, the adjustment of the slider stroke, and the stroke Module adjustment, gap adjustment and angle adjustment.